I finally tracked down a can of Dolph's EB-41 black insulating varnish. Red, green and clear are easy to find - but nobody carries the black.
I painted the alternator windings. This should hold up better than black spray paint; this stuff is designed specifically to spray copper magnet wire windings.
Before:
After:
I stopped at the local Ace Hardware and they had Pony pinch clamps on sale for $1 each; made in USA! They're the orange handled ones.
Tuesday, August 28, 2012
Sunday, August 26, 2012
I went to the Iron City Bike Night last week in downtown Pittsburgh.
I only took two pictures, there were a lot of stock-ish Harley's but this cover stood out.
I went to the Starlite car cruise in Wexford, PA Friday night. Of the ~2000 cars that attended, here are some highlights.
Viper ACR
Cool old pickup. It would be cooler if it was ~12" lower.
I thought of Jason when I saw this mint old Omni!
Then I rounded the corner... and look what I found!
Billy's high school dream car.
I approached this from the side - two turbos!
Then I walked to the other side... FOUR TURBOZZZ!!!!
Badass Dodge dually.
Back to work. I finished sanding the front engine crossmember, it's ready for primer.
I had a little bit of a scare this week, I noticed one of the scratches on my engine block looked a lot like a crack.
I bought a dye penetrant test kit to check it out.
Let the penetrant soak in
Then wipe off the penetrant and spray it with developer. If a crack is present, the penetrant will wick out of the crack and turn the developer red.
False alarm! Tis but a scratch.
Here is what a real crack looks like. I cracked the edge of this waterpump housing, around the hole.
I needed to make a bolt for the power steering pump pivot. The OEM bolt is an M11 shoulder bolt, which isn't available in stainless steel to match all my other bolts. I bought a larger bolt, turned it down, and re-threaded it to the smaller thread.
The kitties helped.
From left to right - the original steel bolt, the stainless bolt I started with, and the finished pivot bolt.
I turned a few more bolt heads for the alternator, A/C compressor, and power steering pump mounting brackets.
I only took two pictures, there were a lot of stock-ish Harley's but this cover stood out.
I went to the Starlite car cruise in Wexford, PA Friday night. Of the ~2000 cars that attended, here are some highlights.
Viper ACR
Cool old pickup. It would be cooler if it was ~12" lower.
I thought of Jason when I saw this mint old Omni!
Then I rounded the corner... and look what I found!
Billy's high school dream car.
I approached this from the side - two turbos!
Then I walked to the other side... FOUR TURBOZZZ!!!!
Badass Dodge dually.
Back to work. I finished sanding the front engine crossmember, it's ready for primer.
I had a little bit of a scare this week, I noticed one of the scratches on my engine block looked a lot like a crack.
I bought a dye penetrant test kit to check it out.
Let the penetrant soak in
Then wipe off the penetrant and spray it with developer. If a crack is present, the penetrant will wick out of the crack and turn the developer red.
False alarm! Tis but a scratch.
Here is what a real crack looks like. I cracked the edge of this waterpump housing, around the hole.
I needed to make a bolt for the power steering pump pivot. The OEM bolt is an M11 shoulder bolt, which isn't available in stainless steel to match all my other bolts. I bought a larger bolt, turned it down, and re-threaded it to the smaller thread.
The kitties helped.
From left to right - the original steel bolt, the stainless bolt I started with, and the finished pivot bolt.
I turned a few more bolt heads for the alternator, A/C compressor, and power steering pump mounting brackets.
Wednesday, August 22, 2012
More supplies; mostly hardware.
I ordered some rubber caps for the coolant lines to seal the motor up for the next few months while I do bodywork on the car itself.
I replaced the screws in the A/C compressor with 12-point ARP stainless bolts.
Here is the A/C clutch pulley winding before; nasty clear heat shrink over red wires
I cut all the heat shrink off and replaced it with Raychem DR-25 heat shrink, then sealed the end with Raychem HTAT glue-lined shrink. It's not fully sealed, but will look and perform a lot better than the OEM setup.
The front half of the A/C compressor is all done, I'm still waiting for gaskets before I can re-install the correct rear half and fittings.
I ordered some rubber caps for the coolant lines to seal the motor up for the next few months while I do bodywork on the car itself.
I replaced the screws in the A/C compressor with 12-point ARP stainless bolts.
Here is the A/C clutch pulley winding before; nasty clear heat shrink over red wires
I cut all the heat shrink off and replaced it with Raychem DR-25 heat shrink, then sealed the end with Raychem HTAT glue-lined shrink. It's not fully sealed, but will look and perform a lot better than the OEM setup.
The front half of the A/C compressor is all done, I'm still waiting for gaskets before I can re-install the correct rear half and fittings.
Monday, August 20, 2012
I assembled a few more things onto the engine.
I decided to take a break from the engine assembly to work on the body while I wait for more hardware and engine parts to ship.
Engine crossmember; slathered with mud
That all sanded down to this. Maybe a little more than I hoped for, but it should be alright.
I decided to take a break from the engine assembly to work on the body while I wait for more hardware and engine parts to ship.
Engine crossmember; slathered with mud
That all sanded down to this. Maybe a little more than I hoped for, but it should be alright.
Wednesday, August 15, 2012
I painted some more parts tonight.
First, I stenciled two of the oil filters I painted silver this weekend. Thanks to Vinny at www.1-signs.com
Teal
Removing the stencil.
Clear!
Thermostat housing
Serpentine belt tensioner
Tensioner arm
Rear bearing housing/commutator cover for the alternator
Starter housing
Horn bracket and some random shift linkage bolt
The parts are starting to pile up! Almost everything is painted, I need to order a few more fasteners then I can get it all assembled.
First, I stenciled two of the oil filters I painted silver this weekend. Thanks to Vinny at www.1-signs.com
Teal
Removing the stencil.
Clear!
Thermostat housing
Serpentine belt tensioner
Tensioner arm
Rear bearing housing/commutator cover for the alternator
Starter housing
Horn bracket and some random shift linkage bolt
The parts are starting to pile up! Almost everything is painted, I need to order a few more fasteners then I can get it all assembled.
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